Babban Granulator Mai Haɗawa Mai Tsauri: Babban Granulator Mai Tsarin Jikewa don Ingantaccen Granulation

Babban Granulator Mai Haɗawa Mai Tsanani: Babban Granulator Mai Rikewadon Ingantaccen Granulation

Injin haɗa kayan haɗin sauri kayan aiki ne da ake amfani da shi a cikin samar da magunguna masu ƙarfi, wanda ke haɗa ayyuka da yawa kamar haɗawa da granulation. Ana amfani da shi sosai a masana'antar magunguna, abinci, da sinadarai. Wannan kayan aikin yana cimma gaurayawa da granulation a mataki ɗaya, yana isar da granules masu inganci ba tare da gurɓatawa ba, kuma yana bin ƙa'idodin GMP.

Dangane da kayan aikin da ke ƙasa da aka haɗa a cikin aikin samarwa, ana iya keɓance kayan aikin granulation ɗin da aka jika a matsayin ko dai granulator na mahaɗin SHL mai ƙarfi ko kuma granulator na mahaɗin SHL mai sauri.

Kayan aikin sun rungumi tsarin sarrafa PLC da kuma saurin juyawar mita. Ana iya kammala dukkan ayyukan ta atomatik bisa ga sigogin tsari da mai amfani ya saita, kuma ana iya buga duk sigogin tsari, tare da ingantattun bayanan asali masu inganci. A lokacin aiki, ana ciyar da kayan cikin jirgin ruwa na haɗawa ta hanyar mai ciyar da injin tsotsa/mai ciyar da injin ɗagawa/abin ciyar da hannu. Ana haɗa foda ta hanyar mannewa; tare da allurar mannewa, foda yana jika a hankali kuma siffar kayan tana canzawa. Wukar granulation da ke kan sandar kwance ta bangon tukunya tana juyawa a lokaci guda tare da faifan juyawa don samar da vortex, wanda ke ba da damar kayan su haɗu gaba ɗaya, juya su kuma su yi karo. Lokacin da kayan da aka juya suka ratsa yankin wukar granulation mai sauri, ana niƙa su gaba ɗaya zuwa granules ta hanyar wukar granulation. A lokaci guda, ana fitar da granules ɗin gaba ɗaya, a yi karo, a goge su, a yanke su kuma a murƙushe su a cikin motsi mai girma uku, wanda ke sa granules ɗin su zama masu kyau da daidaito.

1) Cikakken saitin kayan lantarki daga shahararrun samfuran duniya, amfani da Siemens PLC da allon taɓawa, da kuma na'urar canza mitar Schneider don daidaita saurin gudu;

2) Wukar granulation ta ɗauki tsarin bishiyar Kirsimeti, faifan juyawa ya ɗauki sabon tsarin ganye uku, sannan aka yi amfani da hatimin hatimin injiniya da hatimin iska;

3) Tuki mai ƙirƙirar sprocket, wanda ke inganta nakasar damuwa da juriyar injin ke haifarwa kuma yana sauƙaƙa shigarwa da wargazawa;

4) An sanya masa na'urar ɗaga faifan motsa jiki don tabbatar da amincin samarwa (an sanya masa na'urar haɗa kayan haɗin sauri mai girman 200L ko sama da haka);

5) Silinda mai amfani da granulation tana da na'urar buɗewa mai amfani da wutar lantarki, wadda ke adana aiki kuma tana tabbatar da amincin samarwa (an tanadar matattarar mai saurin haɗawa tare da girman lita 100 zuwa sama);

6) Murfin silinda da jikin silinda, da kuma tashar fitarwa da kuma na'urar haɗa kayan haɗin sauri, suna ɗaukar ƙirar hatimin jakar iska mai kyau tare da kyakkyawan tasirin rufewa; idan matsin lamba bai isa ba, ikon rufewa zai dakatar da samarwa kuma ya ba da ƙararrawa;

7) An ƙara faifan juyawa, wukar granulation, da wukar granulating (tare da wukar granulating) tare da tsarin sarrafa saurin rufewa, wanda ke gano ainihin saurin shaft kuma yana nuna shi akan allon; saurin daidai ne, ba ya shafar kurakuran nauyi ko saurin mota; kuma yana da aikin sa ido kan saurin da ba daidai ba da kuma firgita idan aka sami gazawar haɗin gwiwa;

8) Babban injin yana da hopper mai siffar mazugi da kuma bawul ɗin ƙwallon hannu; za a iya tsara tanki mai siffar matsi + bindigar feshi (ko tankin haɗa maganin + famfon peristaltic + bindigar feshi) don ƙara slurry ta atomatik ba tare da wani ragowar ba da kuma ma'aunin ƙara slurry daidai (tare da mitar kwarara ko sikelin dandamali mai ƙarancin ƙarfi);

9) Babban injin yana da hanyar sadarwa ta ciyar da injin, wanda za'a iya haɗa shi da mai ciyar da injin ko tushen injin don cimma ciyarwa ta atomatik;

10) Bututun tsaftacewa da aka tanada, waɗanda za a iya haɗa su da tushen ruwan injin tsaftacewa don tsaftace CIP;

11) Lokacin haɗawa da granulation ya cika buƙatun tsari na shirye-shiryen da suka dace (galibi minti 6-10 a cikin tsari);

12) Yawan sinadarin granulation ya kai >99%;

13) Tsarin samarwa ta atomatik da tsaftacewa ta atomatik na kayan aiki suna tallafawa sarrafa tsari mai canzawa, kuma ana iya saita sigogin aiwatarwa na kowane mataki daban-daban don biyan buƙatun hanyoyin da aka keɓance na abokan ciniki;

14) Ana iya tsara shi ta hanyar sa hannu ta lantarki, adana bayanai da ayyukan bin diddigin bayanai, kuma ana iya buga bayanan tsari;

15) Lokacin zaɓi, halin yanzu ko ƙarfin juyi azaman ƙudurin ƙarshen ma'auni;

16) Kayan aikin sun wuce takardar shaidar EU CE;